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High-Strength Spring Washer from China – Top Suppliers and Factory for Reliable Bolt Connections
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High-Strength Spring Washer from China – Top Suppliers and Factory for Reliable Bolt Connections

Spring Washer Usage Guide
For general bolt connections, it is essential to place flat washers under the bolt head and nut. This helps to enhance the pressure-bearing area, ensuring a secure connection.
When dealing with bolts and anchor bolts that require anti-loosening mechanisms, it is crucial to use the appropriate nut or spring washer from the anti-loosening device. Ensure that the spring washer is positioned on the nut side for optimal performance.
In applications where bolt connections experience dynamic loads or are critical components, it is important to follow design specifications for placing spring washers. Always position the spring washers on the nut side to maintain integrity.
For I-beams and channel steels, inclined washers should be utilized in inclined plane connections, ensuring that the bearing surfaces of the nut and bolt head are perpendicular to the screw.
As a leading supplier and factory in China, we provide high-quality spring washers designed to meet rigorous standards, ensuring reliability in every application.

    Surface treatment process

    process
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    1. Blackening (blue)

    The fasteners to be blackened are placed in the solution tank (145±5 °C) of sodium hydroxide (NaOH) and sodium nitrite (NaNO2) oxidant to heat and oxidize, so that the surface of the metal fastener generates a magnetic ferric tetroxide (Fe3O4) film, the thickness is generally 0.6-0.8μm, black or blue-black. The HG/20613-2009 and HG/T20634-2009 standards for fasteners for pressure vessels require bluing treatment.

    2. Phosphating

    Phosphating is a process of chemical and electrochemical reaction to form a phosphate chemical conversion film, and the phosphate conversion film formed is called a phosphate conversion film. The main purpose of phosphating is to provide protection for the base metal and prevent the metal from being corroded to a certain extent, to improve the adhesion and anti-corrosion ability of the paint film layer before painting, and to reduce friction and lubrication in the metal cold working process. Large-diameter double-ended studs for pressure vessels are required to be phosphated.

    3. Hot-dip galvanizing

    Hot-dip galvanizing is to immerse the derusted steel components into the molten zinc melted at a high temperature of about 600 °C, so that the surface of the steel components is attached to the zinc layer, and the thickness of the zinc layer shall not be less than 65μm for thin plates below 5mm, and not less than 86μm for thick plates of 5mm and above. So as to play the purpose of anti-corrosion.

    4. Dacromet

    Dacromet is the transliteration and abbreviation of DACROMET, referred to as Dacromet, Dacromet, Dicron. Named zinc-chromium coating in China, it is a new type of anticorrosive coating with zinc powder, aluminum powder, chromic acid and deionized water as the main components. There is no hydrogen embrittlement problem and the torque-preload consistency is good. Regardless of the environmental concerns of hexavalent chromium, it is actually the most suitable for high-strength fasteners with high corrosion protection requirements.

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    Frequently Asked Questions

    Q1: What is the thickness of the oxide film produced by the blackening process?
    A1: The blackening process generates a magnetic ferric tetroxide (Fe3O4) film on the metal fastener surface, with a thickness generally ranging between 0.6 and 0.8μm.
    Q2: Which standards require bluing treatment for pressure vessel fasteners?
    A2: The HG/20613-2009 and HG/T20634-2009 standards specifically require bluing (blackening) treatment for fasteners used in pressure vessels.
    Q3: Why is phosphating applied to large-diameter double-ended studs?
    A3: Phosphating forms a conversion film that protects the base metal from corrosion, improves the adhesion of subsequent paint coatings, and reduces friction and provides lubrication during metal cold working.
    Q4: What are the zinc layer thickness requirements for hot-dip galvanizing?
    A4: For hot-dip galvanizing, the zinc layer thickness must be at least 65μm for thin plates below 5mm, and at least 86μm for thick plates of 5mm and above.
    Q5: What are the main benefits of using Dacromet coating on high-strength fasteners?
    A5: Dacromet coatings offer high corrosion protection, ensure excellent torque-preload consistency, and avoid hydrogen embrittlement issues.
    Q6: What are the main chemical components of Dacromet?
    A6: Dacromet is a zinc-chromium coating composed primarily of zinc powder, aluminum powder, chromic acid, and deionized water.